Technical parameters
| parameter item | Technical specifications and specifications |
|---|---|
| Applicable barrel type | 3 gallon (about 11.35L), 5 gallon (about 18.9L) standard vat |
| capacity | 150~ 2000 barrels/hour (multi-head filling can be customized on demand) |
| filling accuracy | ±0.5% |
| Washing station | 8~ 18 stations (alkali washing, disinfection washing, pure water washing) |
| Air source pressure/air consumption | 0.6~0.8 MPa / 0.3~1.2 m³;/min |
| Equipment material | The main body and the water contact part are covered with SS304/316L sanitary grade stainless steel |
| control system | Siemens/Mitsubishi PLC + man-machine interface touch screen + frequency conversion speed regulation |
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core advantage
The whole process is automated, with minimal labor: It integrates automatic lid pulling, automatic brush barrel, internal and external flushing, aseptic filling, automatic lid sealing, light inspection and heat shrinkage of the sleeve film. The whole line only needs to be 1-2 people Auxiliary patrol.
Multiple rigorous washes, hygienic standards: Adopt multiple high-pressure spraying processes (alkali hot wash, disinfectant water wash, reuse water wash, purified water final wash), in line with the national 100-level aseptic filling standards.
High-precision quantitative filling, no residual liquid overflowAdopt pneumatic/electromagnetic induction quantitative filling valve, filling accuracy up to ±0.5%The liquid level is consistent, with anti-drip and residual liquid recovery device.
Stable operation, wide capacity coverageThe capacity covers 150 barrels/hour to 2000 + barrels/hourPLC intelligent linkage control, with no barrel filling, barrel blocking automatic shutdown protection.
Process flow (typical line architecture)
The entire line adopts closed-loop automated transportation to achieve seamless connection from waste barrels to finished barrels.
Process diagram:Recycling empty barrels, automatic lid pulling machine, automatic inner and outer barrel brushing machine, barrel feeding, flushing-filling-sealing three-in-one host, automatic gland/sealing → film heat shrinkage machine → finished product palletizing
preprocessing segmentAutomatically remove the old cover, and thoroughly clean the inner and outer walls of the barrel body and the mud sand at the bottom of the barrel through a high-speed rotating brush and a high-pressure water gun.
Disinfection wash section: The mouth of the barrel is facing down into the washing machine, and it has been washed internally and externally by multiple high-pressure alkali disinfection, circulating water, disinfectant and sterile pure water.
Aseptic filling sectionUnder the protection of the 100-level air purification cover, the high-efficiency filling valve is quickly pressed down for precise filling to prevent secondary pollution.
Automatic capping sectionChain type/pneumatic cover drop and high-efficiency gland finishing mechanism, accurate cover, tight cover and no leakage.
Core configuration and material selection
Flush and Fill ValvesAll stainless steel 316L pneumatic filling valve, equipped with fluororubber/silicone sanitary sealing ring, acid and alkali corrosion resistance.
Pneumatic and power componentsSelect AirTAC or Festo cylinders and solenoid valves for accurate operation.
Conveying and sensing systemsWear-resistant stainless steel/POM flat top chain conveyor belt with high-precision photoelectric sensor (Banner/Omron), intelligent identification of barrel position.
sterile environment systemThe filling area can be equipped with a 100-level air laminar flow hood (FFU) and an ultraviolet sterilization lamp to ensure that the filling environment meets the medical-grade sterility standard.
Typical application scenarios
Drinking water production enterprises5 gallon vat assembly line for natural mineral water, purified water, mountain spring water and distilled water.
Large enterprises and institutions factory areaLarge enterprises and water plants build their own water supply stations and high-quality bottled water production workshops.
Engineering and after-sales services
Plant planning and design: Provide the whole plant floor plan (CAD), water and electricity pipeline direction planning and capacity ratio plan free of charge.
turnkey projectProvide long-term supply of equipment transportation, on-site installation and commissioning, operator training, and subsequent spare parts (pulling head, pressing head, sealing ring).
